Uncooked edible vegetable oils contain impurities that must be removed to improve high quality, enhance shelf life and maintain nutritional values. The worldwide concentrate on environmental issues in addition to ever rising vitality cost makes it imperative for the refiners to adopt appropriate modern technologies.
Fenix with decades of accumulated industrial expertise and experience in vegetable oil refining, presents each step from crude oil processing to refining of seed oils. It has supply functionality from single section to a whole refinery. We deal with vitality conservation, lowest utility requirement, lesser effluent discharge, highest yields and higher quality products.
- Expertise of getting executed many vegetable oil refining plants
- Process engineering and venture dealing with capability
- In-house process simulation, licensed design packages and AutoCAD services
- Personal manufacturing facility for the core parts and gear.
Uncooked oil is pumped by gentle-motion pump to a heat exchanger for heating it to the optimum course of temperature. A amount of sizzling water equivalent to the amount of phosphatides within the raw oil is added and mixed intensively by a particular mixer which simultaneously transports the oil on to the separator. The hydratable phosphatides swell immediately due to the significantly intensive mixing of oil and water. Relying on the raw oil type and high quality, Water degumming, Acid degumming and/ or Special degumming method/s are employed.
Acid conditioning : Treatment of oils to using acid, previous to neutralization and bleaching or bodily refining.
Neutralization : Elimination of free fatty acids, gums by centrifugal separation, after reaction with lye, followed by water washing and separation of residual cleaning soap.
Dewaxing (Sunflower oil and Corn Oil) : Dewaxing by in situ crystallization and separation of the crystallized waxes together with cleaning soap inventory. Any existing Centrimix Plant might be modified to incorporate the de waxing tools to enable refining of Sunflower Oil or corn Oil. The wax will be separated together with the soap stock and the de waxed oil which will be additional washed and dried.
FlexiBleach Bleaching : Elimination of color pigments, oxidized elements and residual gums via absorption in bleaching clay followed by filtration of the spent earth. We offer varied designs of bleaching course of, dry bleaching with mechanical agitation, steam bleaching utilizing steam agitation as well as steady counter present pre filtration bleaching.
- Substantial reduction of bleaching earth consumption
- Reduction of oil losses
- Discount of electricity consumptions
- Low or No upkeep
Eco2Flex Deodorization : The final stage of Edible Oil Refining is Deodorization for (a) elimination of substantial quantities of free fatty acids together with risky impurities, and (b) bodily refining for regular seed oil as well as high FFA Rice Bran Oil or Crude Palm Oils is carried out in this part.
Dry Fractionation : Generating high and low melting fractions from one feedstock via controlled cooling and crystallization, adopted by filtration using membrane filters- process utilized for RBD Palm Oil.
Hydrogenation : Highly power efficient system for production of Vanaspati or Hydrogenated fats.
Interesterification : Course of to change the fat structure using Sodium Methoxide catalyst to supply bakery shortenings.
By-Product Processes :Lecithin drying : Drying of wet gums recovered from water degumming of soya oil.
Cleaning soap stock splitting : Splitting of soap inventory from neutralization, to get better crude fatty acids (acid oil) by way of response with mineral acid, followed by settling and separation.